unistrut seismic bracing roll forming machine

Description

Unistrut Seismic Bracing Roll Forming Machine is a specialized design equipment used to manufacture metal channels designed to enhance the structural integrity of buildings and other structures in earthquake-prone areas, such as seismic bracing for piping, fire sprinkler seismic bracing. The whole Unistrut seismic bracing roll forming machine is composed of decoiler, leveler, servo feeder, punch press, main forming machine, hydraulic system, PLC control system, etc. These machines automatically shape coils of steel into specific profiles that are then used as part of the seismic support systems in construction. The profiles typically created are known as seismic support channels, or bracing channels, which help to stabilize buildings against the forces generated by seismic activities.

Main Components of Unistrut Seismic Bracing Roll Forming Machine

1. Decoilier: this component holds and steadily releases the coil of metal sheet to be fed into the main forming machine. 
2. Leveler: Levelers are essential in the preparation of steel for the next punching and roll forming process, ensuring that the steel is flat and uniform.
3. Servo feeder: servo feeder play a crucial role in automating and optimizing metal forming processes, improving efficiency, accuracy, and productivity in manufacturing operations.
4. Press machine: Press machines equipped with punching dies can create holes, slot and holes required during the Unistrut seismic bracing installation. These punched features is necessary for assembly, fastening, or other functional requirements of the final product.
5. Main roll forming machine: this is the core part of the machine, consisting of a series of stations with rollers that progressively shape the metal strip into the desired profile. Each station makes incremental bends and curves until the final shape is achieved. 
6. Cut- Off Unit: Once the metal strip is formed into the unistrut seismic bracing channel, it needs to be cut into specific lengths. This is done by the hydraulic cutting device. 
7. Output Table: after Unistrut seismic bracing channels are formed and cut, they are typically conveyed to an output table for collection and further handling. 

Advantages of Unistrut Seismic Bracing Roll Forming Machine

1. Efficiency and Consistency: Unistrut seismic bracing roll forming machine can produce long lengths of Unistrut channels quickly and with precise conformity to specifications. 
2. Cost-effectiveness: Since roll forming is a continuous process with minimal material waste, it is highly cost-effective, particularly for large-scale production. 
3. Customization: The machine settings can be adjusted to produce various. 
4. The ability of Unistrut seismic bracing channels to enhance structural safety in seismic zones makes the roll forming machine crucial for producing consistent, high-quality components that meet specific engineering standards. The use of such equipment helps to ensure that the materials used in construction are both durable and compliant with safety regulations, which is especially important in areas at risk of earthquakes. 

Application

Unistrut seismic bracing channels are structural components designed to provide structural support and stability to mechanical, electrical systems in buildings, particularly in areas prone to earthquakes. The primary application of this bracing is to prevent these systems from failing during seismic events, ensuring they remain functional and secure. The installation of Unistrut seismic bracing typically involves the use of robust metal framing components that are engineered to comply with local building codes and seismic standards. These components includes struts, fittings, and accessories that are interconnected to create a flexible yet strong bracing system capable of withstanding lateral forces generated during an earthquake. The design of the bracing system takes into account the specific seismic activity levels of the area, as well as the types and weights of the systems being supported. 

Working Process

Operation Flow:
5T Decoiler- Servo Feeder- Punching press-Roll forming machine-Hydraulic servo follow cut-Out table

We are professional manufacturer of roll forming machines focused on Unistrut seismic bracing channel industry for more than 30 years, in China, about 90% of the Unistrut seismic bracing channel manufacturers use our machines. The advantage of using our Unistrut seismic bracing channel roll forming machine include high efficiency ( that you just need set the product length and quantity on touch screen, then the machine will run automatically), consistent product quality, and the ability to produce long lengths of channel without joints. 

Technical Specification

Unistrut Seismic Bracing Roll Forming Machine
No.	Item	Specification
1	Suitable material	Galvanized Coil, PPGI, Carbon steel Coil
		Thickness(mm):1.5-3.0
		Yield strength: 250 - 550MPa
		Tensil stress( Mpa):G350Mpa-G550Mpa
2	Nominal forming speed(m/min)	0-30
3	Forming station	30 stations
4	Main motor power	55Kw
5	Roller material	Cr12Mov
6	Decoiler	Manual decoiler
7	PLC brand	Delta, Taiwan
8	Inverter brand	Yaskawa
9	Driving system	Gearbox drive
10	Rollers’ material	Cr12Mov( best roller material)
11	Station structure	Casting frame structure
12	Punching system	Punch by press machine
13	Power supply	380V 50Hz 3PH
14	Machine color	Industrial blue

Q & A

1. Q: What kinds of experience do you have in producing Unistrut Seismic Bracing Roll Forming Machine?
A: We have rich experience of producing Unistrut Seismic Bracing Roll Forming Machine, till now more than 1500 sets solar strut channel roll forming machine produced and sold to customers local China and all over the world. 
 
2. Q: How many sizes can be made in one machine?
A: One machine could produce solar strut channel size of 41x21/41x41/41x52/41x62/41x72/41x82mm, thickness 1.5-3.0mm, any size can be produced, and punch holes can be produced also as per customer’s drawing requirement.   
 
3. Q: What is delivery time of Unistrut Seismic Bracing Roll Forming Machine?
A: 60 days after contract confirmation.
 
4. Q: What is your machine speed?
A: Production speed is depending on customer’s punch hole requirement, usually forming speed is 0-30m/min. 

5.Q: What is machine total land area?
A: Total factory area required about 45000mm(Length) x 30000mm (Width) 

6. Q: What is your after-sales service system?
A: We will send engineer to customer’s factory for machine installation and commissioning, if customer require. We provide whole life service, If there will be any quality problems caused by non-human factors, we will handle it immediately for you and we will be ready for you 7X24H. One purchase, lifetime care for you.

Machine Photo