30+ Years of Roll Forming Experience

Highway Guardrail Roll Forming Machine

Highway Guardrail Roll Forming Machine
Highway Guardrail Roll Forming Machine

Forms W-beam and Thrie-beam highway guardrail at 3-4 pieces/min with 4320mm cut length, fully automatic PLC control. 30+ years factory, OEM & custom available.

  • German Copra roller design
  • Quenched components, HRC 58-62
  • 10-15 year stable service life
  • Installation, training & after-sales support

Description

Highway Guardrail Roll Forming Machineis designed to produce highway guardrail which are anti-collision facilities on highways, mainly designed to prevent runaway vehicles from rushing out of the road. Different specifications are adopted according to the level of the road. There are two waves guardrail ( W-beam guardrail) and three waves guardrail (Thrie-beam guardrail ). The whole guardrail is composed of W-beam/ Thrie-beam, galvanized steel posts (with and without base plates), flared and curly ends, and hardware. The whole guardrail machine is composed of 5 Ton decoiler, press punch, main roll forming machine, hydraulic punch device, servo follow cutting device, outer table, hydraulic system, and electrical control system. Controlled by PLC control system, this solar C channel roll forming machine is fully automatically operation control with production speed 3-4 pieces/min, with cutting length 4320mm every piece.

Application

Highway guardrails are suitable for a wide range of roads, including rural roads, urban roads, and lower-speed highway roads. They are particularly effective in areas with moderate traffic and a lower risk of server accidents involving larger vehicle cars.

Advantages of Highway Guardrails:
Versatility: W-beam/ Thrie-beam guardrails are highly versatile and can be adapted to various road configurations, making them a popular choice for a wide range of applications.
Easy Installation and Maintenance:

The simple design of highway guardrail allows for easier installation and maintenance, resulting in cost-effective solutions for many road safety projects.

Highway Guardrail application
Highway Guardrail applications

Working Process

Operation Flow:
Decoiling – Leveling – 315Ton Press Punch & Cutting- 120T Hydraulic Punch- Fast Feeding- Main Roll Forming – Outer Table

We are professional roll forming machine manufacturer focused on road guardrail industry for more than 30 years, and our machines are trusted by channel manufacturers in China and 6+ export markets.

Technical Specification 

Highway Guardrail Roll Forming Machine
No.ItemSpecification
1Suitable materialCarbon steel Coil
Thickness(mm):3.0-4.0
Yield strength: 250 – 550MPa
Tensil stress( Mpa):G350Mpa-G550Mpa
2Nominal forming speed(pcs/min)3-4
3Forming station15 statons
4DecoilerManual decoiler
5PLC brandDelta, Taiwan
6Inverter brandYaskawa
7Driving systemGearbox drive
8Rollers’ materialCr12Mov( best roller material)
9Station structureCasting frame structure
10Punching systemPunch by press machine
11Power supply380V 50Hz 3PH
12Machine colorIndustrial blue

Q & A

  1. Q: What kinds of experience do you have in producing Highway Guardrail Roll Forming Machine?
    A: We have rich experience of producing Highway Guardrail Roll Forming Machine, till now more than 1000 sets Highway Guardrail Roll Forming Machine produced by us.
  2. Q: What is delivery time of Highway Guardrail Roll Forming Machine?
    A: 80 days after contract confirmation.
  3. Q: What is your machine speed?
    A: Production speed is depending on customer’s punch hole requirement, usually forming speed is 3-4 pieces/min, with cutting length 4320mm/piece.
  4. Q: What is your after-sales service system?
    A: We will send engineer to customer’s factory for machine installation and commissioning, if customer require. We provide whole life service, If there will be any quality problems caused by non-human factors, we will handle it immediately for you and we will be ready for you 7X24H. One purchase, lifetime care for you.

Machine Photo

Highway Guardrail Forming Machine
Highway Guardrail Roll Forming Machine decoiler
Highway Guardrail Roll Forming Machine main forming machine
Highway Guardrail Roll Forming Machine auto stacker

Buying Guide

How to Choose the Right Highway Guardrail

Specs, common pitfalls and selection logic — read before you order.

Reference Projects

Customer Cases

Recent deliveries of our roll forming lines to customers around the world.

Let's Work Together

Let's Build the Right Roll Forming Solution for Your Production

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